Chapter 7: Cost Planning Stages

7.0 Introduction

This chapter explains the cost planning stages as per the Australian Cost Management Manual Volume 1 (AIQS, 2022) and the Elemental Analysis of Costs of Building Projects (NZIQS, 2017). Cost planning is given much emphasis in the cost management process in Australia and New Zealand and knowing the standard process and industry insights is very important for construction professionals. Chapter 6 introduced the major items to be considered in a cost plan, and this chapter presents their applications in each cost planning stage with real-life examples and lessons learned.

7.1 Cost planning process in the Australian context

ACMM presents a construction project’s cost management activities under 6 stages (Stage A to Stage F) and demonstrates them in a line diagram. Figure 7.1 is an extract from this line diagram showing the pre-construction cost management and cost planning activities (the complete line diagram is available in Appendix A). As provided in Section 2.3.2, ACMM explains cost planning as the application of cost management to the design process from the Brief Stage (Stage A) until the Tender Documentation Stage (Stage D). After Stage D, tendering will take place and construction will begin. The focus of this textbook is on cost planning, and therefore, Stage A to Stage D will be explained hereinafter referring to this line diagram.

Figure 7.1: Cost management stages and activities (Source: AIQS, 2022, used with permission.)

The accuracy of a cost estimate will usually increase with the level of information available. A construction project involves a range of documents, including drawings, specifications, schedules and other reports (e.g. soil investigation report). More detailed documents will be available in each progressive project stage. As the cost planning process evolves with the design development, the accuracy and certainty of estimates will be increased with the availability of information (see Chapter 6). Based on the information available, suitable cost planning techniques (see Chapter 3) can be applied. Before discussing each stage, Figure 7.2 presents an overview of the documents generally available, information used, and suitable cost planning techniques in each cost planning stage of ACMM.

In the industry practice, these stages are also specified as concept design, schematic design, tender design and detailed design.

Figure 7.2: Documents available and information used in different stages, by Jayawickrama, T., Jayasinghe, R. & Kahandawa, R., licensed under a CC BY-NC 4.0 licence.

Best practices for cost planning

During the cost planning process, reconciliation in the form of comparison of cost items between 2 stages (See Section 7.2) helps identify the impacts of design development on project costs. It is a part of Tender Document Cost Plan (Stage D) as per ACMM. This can also be done simply in other stages to see the impact of design/scope changes to the cost.

Value management studies are also carried out to give the best value for client’s money and to maintain the end project cost within the budget, by comparing alternative designs, materials, methods and so on.

Cost planning activities in each stage are detailed hereinafter.

7.1.1 Brief (Stage A)

AIQS (2022, p. 2) defines the Brief Stage Cost as ‘a first cost indication to the client based on an outline statement of the client’s needs. The indicative cost is intended only as a guide for feasibility’ and planning purposes; it is not an estimate and should not be quoted as such’.

The major purposes of this stage can be establishing the initial budget or to confirm that the Client’s budget is feasible. It indicates the Client’s financial commitment and affordability. Therefore, it determines the continuation of the project and subsequent cost planning (whether to continue or not with the project).

In actual projects, Stage A can involve further developed design information cost plans.

Documents available

  • In this initial stage, the Client’s brief is used as the basis to produce an indicative cost.
  • The Client’s brief can be an outline statement of the Client’s needs.
  • Drawings are usually not available in this stage.
  • Any available sketches and information will be used.

Information used

Example: Information used

In Australia, classes of office buildings are described as premium, A-grade and B-grade, which indicates the quality of the building. Premium office buildings are probably more expensive than other building classes.

  • Type of building/project: The type of building is always related to its purpose and function. This help identify the specific requirements of a project.
    • Types can be residential, commercial, office building, hospitals, schools, stadiums and so on.
  • Quality: Some building types can be categorised based on their quality. This is usually done based on the level of services provided in relation to its primary function during the operational stage of the building. The building should be completed in a way to facilitate that level of service.
    • Hotels can be categorised with star grades (5-star, 4-star).
    • Offices can be categorised as Premium, A-grade or B-grade.
  • Location: Even with the same building design and materials, the cost of 2 projects can differ due to their location.
    • Project areas such as in a central business district (CBD), city fringe, suburban areas.
  • Space requirements: Although the design and building layout is not decided, the client will probably have an idea of the size of the project to be.
    • This can be indicated in the number of functional units, and/or floor areas (lettable office area/useable floor area).
  • Any available project specific information will be used in this stage.

The common industry practice in Australia is to provide the functional area schedule in the Stage A cost plan. It is generally used at the Master Planning Stage of the project.

Master plan documents are prepared by main consultants and sub-consultants. They define the scope of work.

7.1.2 Outline proposals (Stage B)

The purpose of this stage is to identify the best means of satisfying the client’s requirements by comparing alternative proposals. The selected proposal will be the basis for cost planning in the next stage.

Documents available

  • Outline proposals and/or design options prepared by the architect or design team (several outline proposals might exist).

Information use

  • Project description (in this stage, more information will be available compared to the Client’s brief in Stage A) (see Figure 7.2).
  • Scope of the works related to the size, plan shape of the building, etc.
  • Alternative designs can be available for building configuration, form and area efficiency.
  • More information on functional areas.
  • Building services plan drawings.

7.1.3 Sketch design (Stage C)

The purpose of this stage is to confirm and set the final budget. Therefore, it is prepared based on the approved design produced by the project design team based on the selected outline proposal in Stage B. This cost plan provides the client with an estimate of the total end cost of the project, identifies any risks to achieving completion of the project within the overall project budget and identifies any opportunities for further development of the cost plan at the completion of the design development phase of the project.

Documents available

  • Site layout, including contours and external works information (extent of roads, paths, landscaping, service mains, covered ways, fencing, etc.).
  • Dimensioned sketch plans, elevations, sections.
  • Structural sketches with dimensions of members and details.
  • Schedule of finishes.
  • Specification notes.
  • Building services design and specifications.

Information used

Alternative construction methods, materials and systems will be considered to ensure that the overall design is the most effective. This can be done by establishing elemental cost benchmarks (see Section 4.3). Cost planning can be performed using elemental breakdowns with specific construction methods and materials.

Although the overall design in terms of building shape, plan size and building configuration is finalised when moving from Stage B to Stage C, the design in terms of methods and materials such as specific finishes and services can be further analysed and refined to meet the budget. Elemental breakdown with specific methods and materials will be important in this task. 

Figure 7.3: Finishes elements comprise a breakdown of various types, by Jayawickrama, T., Jayasinghe, R. & Kahandawa, R., licensed under a CC BY-NC 4.0 licence.

Interim cost plans may be prepared in this stage before finalising the design and to maintain the costs within the budget. Thereafter, the final tender document cost plan can be prepared in Stage D.

Remember the difference between cost and the budget? (See Section 2.2

7.1.4 Tender document cost plan (Stage D)

Tender Document Cost Plan (Stage D) is used at the documentation stage of the project getting ready for tendering. This stage will provide a detailed cost plan with finalised construction drawings and specifications. This cost plan is also based on accurate assessments of marketplace cost conditions and escalation.

There may be several other important activities in this stage to ensure that the overall design is contained within the budget:

  • Comparison with cost plans in previous stages will be carried out to report on the variances in the form of Reconciliation Statements (see Section 7.3). This enables the design team to be aware of the cost implications of the design to ensure the completed design is contained within the agreed cost limit/budget. It also facilitates comparisons in elemental basis to meet elemental cost limits. This is a common practice in government projects.
  • Cost checks on major elemental or area measurements and elemental costs is another important activity in this stage. Some rules of thumb can be used for this based on the experience of cost planners. Examples are presented later in this chapter.

Example: Cost checks

Cost checks can be carried out by comparing major elemental quantities for accuracy. Any differences have to be identified with reasons. Such comparisons can include the following:

  • Substructure (SB) + Upper Floors (UF) and Fully Enclosed Covered Area (FECA)
  • Ceiling Finishes (CF) and FECA
  • Floor Finishes (FF) and FECA
  • External Walls (EW) + Internal Walls (NW) × 2 and Wall Finishes (WF) (this element refers to internal finishes)

Note: These elements, elemental codes and area measurements are as per ACMM. Measured examples are available in Chapter 8.

The following ratios can also be checked:

  • [External Walls (EW) + Windows (WW)] / FECA
  • WW / (EW + WW)

Documents available

  • Final working drawings and specifications.
  • Engineering services cost plans.

Information used

  • All the details of the project necessary for cost planning will be available at this stage with more accuracy.

7.2 Cost plans with a sample project

This section presents an example hospital project in Australia to demonstrate cost planning in each stage. The project is now completed, but this explains the steps carried out during design development and cost planning process.

Example: Hospital project

Project information

Project title: ABCD Hospital Redevelopment in Melbourne

Client: The Department of Health, Victoria, and a Health Services facility

Scope of the project: The project consists of the new build construction of a hospital building, together with significant earthworks to raise site levels and the construction of a separate ambulance station.

Budget: The approved funding and budget for the project was $22.7 million. There is no surplus or deficit in the current approved budget.

Project milestones

  • Out to tender: mid-January 2013
  • Construction start date: 15 April 2013
  • Construction completion: 15 August 2014

Reference documents

  • Department of Health Project Brief
  • Australian Cost Management Manual
  • Department of Health, Capital Works Guidelines

Assumptions

The term cost estimate is used in this section, but it should not be confused with Builder’s estimates (see Section 6.1).

  • Cost estimates assume that a traditional procurement route will be adopted for the project and which will be competitively tendered to achieve a fixed price lump-sum for each element of the works.
  • Cost estimate also assumes that the project will be constructed as a single stage construction.
  • No allowance is included for any additional costs associated with adopting non-traditional forms of building procurement.
  • If a ‘cost-plus’ or similar route is adopted, or if a sufficient quantity of suitable tenderers cannot be achieved within the marketplace, then it is likely that a cost premium will be realised and must be added to the budget.

Cost plan A

In this example, cost planners prepared this in the Brief Stage (Stage A) based on functional/departmental areas of the hospital. Chapter 3 also provides a simple example of a cost plan based on the functional areas for a boarding house project.

Documents used as the basis of the Cost plan A

Sketch drawings and documents, which were available on May 2012, were used for this cost plan, including:

  • master plan sketch drawings (There were several options of master plan sketches available to consider at this initial stage.)
  • proposed schedule of accommodation (functional areas)
  • the master plan estimate for services provided by the services consultant
  • no separate structural or civil drawings were available.

Basis for measurement and pricing

  • Cost estimates were based on area measurements taken from architectural drawings adopting historical costs of similar projects from the project’s cost consulting company’s database of health project costs.
  • Functional area method is the cost planning technique used here. These are also known as ‘departmental areas’.
  • Building Services costs have been incorporated with departmental area rates while External Services are shown separately as project specifics. Both costs are from engineering cost estimates based on the advice from the services consultant.
  • Costs of Central Energy Systems, Infrastructure Services and External Services are project-specific estimates based on the advice from the services consultant. This cost also includes any infrastructure upgrades required for the continuation of the project (i.e. ACMM element of Work to utilities off-site (see Section 6.4.2).
  • Cost estimates were based on the current rates at the time, including site and locality allowances (see Chapter 4) as at May 2012 (BPI 190).

Preliminaries

  • Preliminaries related to building works are captured within the departmental area rates.
  • Preliminaries related to site works are calculated at a percentage.

Project specifics

  • In addition to the common items such as site works, landscaping and services, this project needs to consider environmentally sustainable (ESD) initiatives.
  • ESD allowance is calculated as 2.5% of building costs. 
  • Also, there is a specific requirement to fill the site area with suitable materials above the flood level.

Special provisions

Based on Department of Health Guidelines, allowances have been included for:

  • Design Contingency at 5.0%
  • Construction Contingency at 5.0%
  • Escalation to tender issue (evaluated separately)
  • Escalation to completion (evaluated separately)
  • Locality allowance for building works has been included in the benchmark rates
  • Locality allowance for site works has been calculated at a percentage.

Other project costs

  • Other project cost items are calculated using appropriate percentages.
  • Consultant fees are calculated using an appropriate amount.

Exclusions

  • Land acquisition cost is not included in this cost plan at this stage.
  • Demolition of old hospital is funded separately and is not included in this cost plan at this stage.
  • Project Prolongation Contingency.
  • Allowance Temporary Accommodation for the Hospital,
  • Hospital Operations Costs.
  • Impact of Carbon Tax.
  • GST.
Cost plan A summary

Date of Cost plan A: 20 May 2012

Project Component Area (m2) Rate ($/m2) *Total 1
Administration 163 3,345            546,000
Bed-Based Services 858 3,894         3,342,000
Emergency Department 76 3,956            301,000
Support Services 462 3,638         1,681,000
Primary Health 658 3,337         2,196,000
Medical Clinic 278 3,683         1,024,000
Ambulance Station 217 3,280            712,000
Subtotal – Gross Departmental Area 2,712 3,615         9,802,000
**Interdepartmental Travel (10%) 272 2,434            662,000
Subtotal – Gross Building Area 2,984 3,507       10,464,000
Project Specifics
Central Energy & Infrastructure Services 2,990,000
***Site Works including Landscaping 2,066,000
External Services 387,000
ESD Initiatives 2.5% 262,000
Allowance for flood Resilience Works 351,000
Net Construction Cost         5,537 16,520,000
Special Provisions
Design Contingency 5.0%     826,000
Construction Contingency 5.0% 826,000
Project Prolongation Contingency Excluded
Total Construction Cost         6,090 18,172,000
Other Project Costs
Fittings, Furniture & Equipment (FF&E) 8.0% 1,454,000
IT & Communications & Audio-visual Equipment 5.0% 909,000
Consultant Fees 1,483,000
Authority Charges, Headwork Fees, etc. 0.6% 110,000
Agency Management Support/Administration 0.8% 137,000
Department of Health (DH) Management Support/Administration 0.8% 137,000
Total Project Cost (@ May 2012)         7,508 22,402,000
Escalation To Tender (evaluated separately) 109,500
Escalation To Completion (evaluated separately) 188,500
Land Acquisition  Excluded
Total Project End Cost (Excluding GST) 7,608 22,700,000
Allowance for Demolition of Old Hospital 400,000

1 Totals are rounded up to the nearest 1,000 multiples.

Details of site works

Site Specific Allowances have been included.

Site Preparation & clearance                                 77,000.00
Building Demolition                                 30,000.00
Rock Removal                                 20,000.00
Removal of Contamination material                                 20,000.00
Roads and Paths                               350,000.00
Carparking (50 cars)                               400,000.00
Ambulance turning bays/Carpark                               120,000.00
Road sealing work                                 50,000.00
Walls & Fences                                 60,000.00
External pedestrian steps/ramp footpath (Extraover Allowance)                                 60,000.00
Entry Canopy                                 96,000.00
Fire Water Storage                               140,000.00
Garden Sheds                                 22,000.00
Service Vehicle Shed                               210,000.00
Landscaping                               206,000.00
Subtotal                            1,861,000.00
****Preliminaries & Locality Allowance on Site Works (11%)                               205,000.00
Total Site Work                          2,066,000.00

Learnings from sample Cost plan A

Functional/Departmental areas

As the detailed drawings are not available at this stage, cost planners use sketches or approximation of functional areas. These are also known as ‘departmental/accommodation areas’.

*Rounded figures

The amounts are rounded up to the nearest 1,000 multiples. This is a general practice of using approximate figures in early stage cost plans. This will indirectly increase the figures to cover any risks. However, more accurate figures will be used in later stages with the availability of more accurate project information.

**Interdepartmental travel

As the layout of functional areas are not finalised at this stage, a percentage allowance (10% in this example) is made for the circulation areas between the functional areas to obtain the total building area. In this cost plan, it is called ‘interdepartmental travel areas’. As per ACMM, Interdepartmental travel includes links, wall thickness, lifts and plant areas are included in the project.

Rates of various functional areas

Rates per m2 of various functional areas have been applied. As mentioned in Chapter 4 and Chapter 5, benchmark rates can be derived by cost analysing similar previous projects .

Per gross area rates

Per gross building area rates are calculated for each subtotal. This provides a benchmark rate to have a better idea of the cost of the overall project in comparison to previously completed projects.

****Preliminaries & locality allowance on site works

A single figure has been used to capture preliminaries and locality allowance for site works. Such practices are common in early stage cost plans, where the purpose is to capture all cost items for budgeting purposes. In later stages, these cost items will be presented separately and with details.

Cost plan B

The hospital building design was developed to have 15 beds with an approximate GFA of 3,156 m2.

Documents used

This Stage B cost plan has been prepared using the following documents provided by the relevant consultants:

  • architectural drawings (Proposed Schedule of Accommodation/Area Schedule, Site Plan, Floor Plan of the selected concept design)
  • engineering drawings (Structural and Civil Sketches)
  • geotechnical report
  • services engineering feasibility cost estimate (prepared by the engineering services cost consultant of the project)
  • structural foundation and fill options analysis.

Basis for measurement and pricing

  • The rates included in the cost plan have been generated using the project’s cost consulting company’s database of historical costs, adjusted for the specific nature of this project (i.e. time, location).
  • An elemental basis has started to be used in this stage.
  • The rates for engineering services have been provided by the project’s services consultants.
  • The rates are current at the time as at May 2012 (BPI 190).

Preliminaries and contingencies

  • The preliminaries allowance is based on 12% of the total construction costs and is shown separately in the cost plan summary.
  • Design contingency allowance is still 5% in this stage as the design risk still pertains.

Project costs

  • Project cost items are calculated using similar percentages to Stage A.
  • Consultants’ fees – The figure provided by the project management company increased to $1.5 million.

Assumptions

  • Substructure – The estimate for the substructure is based on the site fill design option provided by the structural engineers
  • External Walls – Assumed brick veneer external wall construction with 15% of external wall area as external feature cladding.
  • Windows – Assumed 25% of external wall area for aluminium framed windows.
  • External Doors – Assumed 8% of external wall area for external doors.
  • Infrastructure – Sewer relocation costs are based on indicative cost estimate provided by the relevant engineering cost consultant.

Exclusions

The following items are expressly excluded from the cost plan:

  • project prolongation contingency
  • allowance of temporary accommodation for the hospital
  • hospital operations costs
  • land cost
  • Impact of Carbon Tax
  • GST.

The following items have been costed, however, they will need to be separately funded (not within the project budget mentioned in Stage A):

  • demolition of the existing hospital.

The estimate for the demolition of the existing hospital was only preliminary at this stage.

The following items are assumed to be included elsewhere in the client’s overall project budget:

  • artworks
  • client finance costs
  • client insurances
  • client legal costs
  • client marketing costs
  • models/visuals.

Risks and opportunities

The following items present the most significant costs risks to the project given the current stage of the design:

  • risk of further increases to GFA due to changing project requirements
  • potential to re-use site silt layer to be verified
  • authority charges and fees to be confirmed.

The following items present opportunities to reduce the current cost estimate, which could be explored at later stages in the design:

  • reduce cost for imported structural fill based on finding a local supply of suitable quality
  • adjustment of current building location to reduce the extent of fill
  • adopt the most suitable substructure option as selected for the filled area
  • refine Fittings, furniture and Equipment (FF&E) and IT & Communications (ICT) budgets.
Cost plan B summary

Date of Cost plan B: 09 July 2012

Gross Floor Area (GFA): 3,156 m2

Description Total  Cost per m2 of GFA  % of TEC
Shell 2,716,424 861 12.0
Fit-out 2,761,500 875 12.1
Services 3,695,676 1,171 16.3
Subtotal – Building Costs 9,173,600       2,907 40.4
Project Specifics
Centralised Energy and Infrastructure Services 2,606,130          826 11.5
External Works and External Services 2,317,176          734 10.2
ESD Initiatives 262,000            83 1.2
Flood Resilience Works 369,900          117 1.6
Subtotal 14,728,806       4,667 64.9
Preliminaries @ 12% 1,767,457          560 7.8
Net Construction Costs 16,496,263       5,227 72.7
Contingencies
Design Contingency @ 5% 824,813          261 3.6
Construction Contingency @ 5% 824,813          261 3.6
Total Current Construction Cost 18,145,889       5,750 79.9
Escalation to construction commencement – Apr 2013 @ 0.50% 90,729            29 0.4
Escalation to construction completion – Oct 2014 @ 1% 181,459            57 0.8
Total Estimated Construction Cost (TCC) 18,418,077       5,836 81.1
Other Project Costs
Fittings, Furniture and Equipment (FF&E) @ 8% 1,473,446          467 6.5
ICT @ 5% 920,904          292 4.1
Consultant fees 1,500,000          475 6.6
Authority charges, headworks fees, etc. @ 0.6% 110,508            35 0.5
Agency management support/administration @ 0.75% 138,136            44 0.6
DH management support/administration @ 0.75% 138,136            44 0.6
Total Estimated End Cost (TEC) 22,699,207 7,192 100.0

Total End Project Cost is expressed as 22,700,000.

Extracts of Elemental breakdowns for Shell, Fit-out and Services
Description Total Cost per m2 of GFA %
Shell
Substructure 801,624              254         29.5
Columns 157,800                50           5.8
Upper Floors 78,900                25           2.9
Staircases                –            –
Roof 946,800              300         34.9
External Walls 613,900              195         22.6
Windows 89,000                28           3.3
External Doors 28,400                 9           1.0
Subtotal – Shell 2,716,424 861 100
       
Fit-out
Internal Walls 261,948                83           9.5
Internal Screens 88,368                28           3.2
Internal Doors 233,544                74           8.5
Wall Finishes 631,200              200         22.9
Floor Finishes 394,500              125         14.3
Ceiling Finishes 347,160              110         12.6
Fitments 678,540              215         24.6
Special Equipment 126,240 215           4.6
Subtotal – Fit-out 2,761,500 875 100
       
Services
     
Sanitary Fixtures 410,280 130 11.1
Sanitary Plumbing 410,280 130 11.1
Water Supply
Gas Service
Space Heating
Ventilation
Evaporative Cooling
Air Conditioning 1,192,968 378 32.3
Fire Protection 233,544 74 6.3
Electric Light & Power 959,424 304 26.0
Communications 331,380 105 9.0
Transport Systems
Special Systems 157,800 50 4.3
Subtotal – Services 3,695,676 1,171 100.0

Reconciliation to Previous Cost Plan

Description Total $
Current Cost Plan (Cost plan B) 22,700,000
Previous Cost Plan (Cost plan A) 22,700,000
The increase from previous cost plan NIL

Budget Reconciliation 

Description Total $
Current approved budget for the project 22,700,000
Current estimated total end cost (as per Cost plan B) 22,700,000

There is no anticipated surplus or shortfall to currently approved funding.

Learnings from sample Cost plan B of the hospital project

Basis of the cost plan: This Stage B cost plan is prepared based on the selected outline proposal. GFA is available. Stage A cost plan was based on functional areas of the building, where this Stage B cost plan includes elemental breakdown of costs.

Elemental Breakdown: The cost plan summary presents the building cost under categories, namely shell, fit-out and services. However, this cost plan is prepared using an elemental breakdown. Elemental breakdowns of Centralised Energy and Infrastructure Services, External Works and External Services are also available.

Preliminaries are now added as a percentage (12%) to the Net Construction Cost; whereas, preliminaries for building works were captured in benchmark rates in the Stage A cost plan.

Calculation of Escalation: It is interesting to note that in the Stage A cost plan, Escalation is applied at the end before calculating the other project costs. However, in this cost plan, escalation is applied at the Total Construction Cost before calculating the other project cost allowances. If you do a simple calculation, this order makes no difference when applying percentages. However, the consultancy fees are a fixed amount and should be calculated at current rates.

Cost plan C

From Stage B to Stage C, the design is further refined, and the GFA is now 3,148 m2, whereas it was 3,156 mpreviously.

Additional Department of Health funding of $452,958 is now approved.

Scope of work

The project now includes the following:

  • demolition of the old hospital
  • cost of all land purchases
  • all initial consultants fees engaged by the client.

Basis for measurement and pricing

  • Elemental cost planning is used in this stage.
  • The rates were current at the time of Sep 2012 (BPI 195).
  • ESD design allowance is now fixed at $ 175,000.

Special Provisions

  • Escalation %
  • Design contingency allowance is now 3% in this stage (within the Department of Health Guidelines).

Other project costs

The cost estimate includes the following costs in accordance with project requirements:

  • purchase of the original land $299,990 (expended)
  • initial consultancy fees $127,887 (expended)
  • demolition of the old hospital $320,000 (estimated).

The estimate for the demolition of the existing hospital was only preliminary at this stage. This estimate was tested in the marketplace in the later few weeks.

Preliminaries

  • The preliminaries allowance is now calculated at 11% of the total construction costs as appropriate to the project scope.

Assumptions

  • Substructure – The estimate for the substructure is based on the site fill design option provided by the structural engineers and assumes locally sourced material to be used for site fill.
  • Infrastructure – Sewer relocation costs are based on indicative cost estimates provided by the relevant engineering cost consultant.
  • Other assumptions made in the previous stage are no longer required as the design is now further developed.

Remember interim cost plans may be prepared in this stage (see Section 7.2.1

This project has an interim cost plan and, therefore, these are named as cost plan C1 and C2.

Cost plan C1 summary

Date of Cost plan C1: 22 October 2012

GFA: 3,148 m

Description Total Cost per m2 of GFA  % of TEC
Shell 3,180,284       1,010        13.7
Fit-out 2,890,558          918        12.5
Services 3,785,103       1,202        16.3
Subtotal – Building Costs 9,855,945       3,131        42.5
Project Specifics
Centralised Energy and Infrastructure Services 2,461,700          782        10.6
External Works and External Services 2,334,090          741        10.1
ESD Initiatives 175,000            56         0.8
Flood Resilience Works 404,040          1.7
Subtotal 15,230,775       4,838        65.6
Preliminaries @ 11% 1,675,385          532          7.2
Net Construction Costs 16,906,160       5,370        72.9
Contingencies
Design Contingency @ 3% 507,185          161          2.2
Construction Contingency @ 5% 845,308          269          3.6
Total Current Construction Cost 18,258,653       5,800        78.7
Escalation to construction commencement – Apr 2013 @ 0.25% 45,647            15          0.2
Escalation to construction completion 155,210            49          0.7
Total Estimated Construction Cost (TCC) 18,459,509       5,864        79.6
Other Project Costs
Fittings, Furniture and Equipment @ 7% 1,292,166          410          5.6
ICT @ 3.5% 646,083          205          2.8
Consultant fees 1,550,000          492          6.7
Authority charges, headworks fees, etc. @ 0.5% 92,298            29          0.4
Agency management support/administration @ 0.75% 138,446            44          0.6
DH management support/administration @ 0.75% 138,446            44          0.6
Allowance for Sewer Diversion Works 135,200            43          0.6
Original Land Purchase 249,990            79          1.1
Additional Land Purchase 50,000            16          0.2
Demolition of Old Hospital 320,000          102          1.4
Initial Planning and Business Case Cost 127,887            41          0.6
Total Estimated End Cost (TEC) 23,200,025 7,370      100.0

Extracts of Elemental breakdowns for Shell, Fit-out and Services 

  Description Total Cost per m2 of GFA %
Shell
01 SB Substructure 820,864              260             25.8
02 CL Columns 73,101                23               2.3
03 UF Upper Floors                –                –
04 SC Staircases                –                –
05 RF Roof 1,301,847              412             40.9
06 EW External Walls 638,072              202             20.1
07 WW Windows 180,400                57               5.7
08 ED External Doors 166,000                53               5.2
  Subtotal – Shell 3,180,284           1,008           100.0
Fit-out
09 NW Internal Walls 203,593                65               7.0
10 NS Internal Screens 210,945                67               7.3
11 ND Internal Doors 355,950              113             12.3
12 WF Wall Finishes 751,707              238             26.0
13 FF Floor Finishes 394,595              125             13.7
14 CF Ceiling Finishes 420,245              133             14.5
15 FT Fitments 491,573              156             17.0
16 SF Special Equipment 61,950                20               2.1
  Subtotal –  Fit-out 2,890,558              916           100.0
Services
17 SF Sanitary Fixtures 883,827              280             23.4
18 PD Sanitary Plumbing                –                –
19 WS Water Supply                –                –
20 GS Gas Service                –                –
21 SH Space Heating                –                –
22 VE Ventilation                –                –
23 EC Evaporative Cooling                –                –
24 AC Air Conditioning 1,206,198              382             31.9
25 FP Fire Protection 231,378                73               6.1
26 LP Electric Light & Power 967,890              307             25.6
27 CM Communications 330,540              105               8.7
28 TS Transport Systems                –                –
29 SS Special Systems 165,270                52               4.4
  Subtotal – Services 3,785,103           1,199           100.0

Extract of detailed item-wise cost breakdown for Substructure 

Item Description
Quantity Unit Rate Total
01 Substructure
Ground Slab
A 100 thick concrete slab. SL82 mesh top, 30mm cover on 0.2mm moisture barrier on 50mm compacted sand bed 3,284 m2         155       509,020
B Termite Barrier 557 m           22         12,254
C Allow for setdowns to wet area 257 m2          60         15,420
Pad Footings
D Pad Footing 300 x 500 X 1600D (PF1) 2 m3      600           1,200
E Pad Footing 1200 x 1200 X 600D (PF2) 3 m3       600           1,800
F Pad Footing 900 x 900 X 600D (PF3) 6 m3       600           3,600
G Pad Footing 450 dia X 600D (PF4) 2 m3       600           1,200
Strip Footing
H Strip footing 500 x 500D [SF500] 2 m3       700           1,400
I Strip Footing 500 D [SFA, SFB] 2 m3       700           1,400
Edge Beams/Internal Beams
J Edge Beam 300W x 500D (EB300) 116 m3        700         81,200
K Internal Beam 300W x 500D (IB300) 192 m3        700       134,400
Sundries
L Miscellaneous connections (5%)         38,145
M Allowance for 500mm high precast perimeter upstand beam along external walls 305 m2          65         19,825
  Total – Substructure        820,864

Reconciliation to Previous Cost Plan

Description Total $
Current Cost Plan (Cost plan C1) 23,202,025
Previous Cost Plan (Cost plan B) 22,700,000
The increase from previous cost plan 502,025

The reason for this increase is the inclusion of the following scope into the cost plan:

  • demolition of the existing hospital
  • land purchase and
  • initial consultant fees.

Budget Reconciliation 

Description Total $
Approved Project Funding 22,700,000
Additional Department of Health Funding 452,958
Total Available Funding (Budget) 23,152,958
Current estimated total end cost (as per Cost plan C1) 23,202,025
Shortfall to current funding 49,067

An interim cost plan (Cost plan C2) had to be prepared due to this shortfall. 

Interim Cost plan C2 summary

The design is further refined and the GFA is now 3,181 m2, whereas it was 3,148 mpreviously.

Date of Cost plan C2: 13 January 2013

GFA: 3,181 m

No. Description Total Group total Cost/m2 of GFA  % 
Shell 3,206,000  1,007.86          28.70
01 SB Substructure         826,000     259.67               7.4
02 CL Columns           73,000       22.95               0.7
03 UF Upper Floors                  –            –                –
04 SC Staircases                  –            –                –
05 RF Roof       1,206,000     379.13             10.8
06 EW External Walls         721,000     226.66               6.5
07 WW Windows         244,000       76.71               2.2
08 ED External Doors         136,000       42.75               1.2
Fit-out 2,928,000     920.47             26.2
09 NW Internal Walls         216,000       67.90               1.9
10 NS Internal Screens         149,000       46.84               1.3
11 ND Internal Doors         352,000     110.66               3.2
12 WF Wall Finishes         815,000     256.21               7.3
13 FF Floor Finishes         397,000     124.80               3.6
14 CF Ceiling Finishes         440,000     138.32               3.9
15 FT Fitments         505,000     158.76               4.5
16 SE Special Equipment           54,000       16.98               0.5
Building Services 3,931,000  1,235.77             35.2
17 SF Sanitary Fixtures       1,064,000     334.49               9.5
18 PD Sanitary Plumbing                  –            –                –
19 WS Water Supply                  –            –                –
20 GS Gas Service                  –            –                –
21 SH Space Heating                  –            –                –
22 VE Ventilation                  –            –                –
23 EC Evaporative Cooling                  –            –                –
24 AC Air Conditioning       1,332,000     418.74             11.9
25 FP Fire Protection         279,000       87.71               2.5
26 LP Electric Light & Power         753,000     236.72               6.7
27 CM Communications         239,000       75.13               2.1
28 TS Transport Systems                  –            –                –
29 SS Special Systems         264,000       82.99               2.4
Subtotal     10,065,000       3,164             90.1
00 PR Preliminaries (Proportion for Elements 01 to 29) at 11%       1,107,000         348               9.9
Total Building Cost     11,172,000       3,512           100.0
30 CE Centralised Energy Systems       2,377,000
31 AR Alterations & Renovations  –
 Site Works       2,816,000     885.26
32 XP Site Preparation         948,000     298.02             0.05
33 XR Roads, Footpaths and Paved Areas         942,000     296.13             0.05
34 XN Boundary Walls, Fencing and Gates           85,000       26.72             0.00
35 XB Outbuildings and Covered Ways         587,000     184.53             0.03
36 XL Landscaping and Improvements         254,000       79.85             0.01
External Services         515,000     161.90
37 XK External Storm Water Drainage         515,000     161.90
38 XD External Sewer Drainage  Included
39 XW External Water Supply  Included
40 XG External Gas  Included
41 XF External Fire Protection  Included
42 XE External Electric Light and Power  Included
43 XC External Communications  Included
44 XS External Special Services                  –
ESD Allowance (Fixed)  Included
45 XX External Alterations & Renovations                  –
00 PR Preliminaries (Proportion for Elements 30 to 45) at 11%         628,000         197
Net Construction Cost     17,508,000  5,503.93
46 YY Special Provisions        1,138,000     357.75
Infrastructure Upgrade Allowance [Included in Centralised Energy Systems]  Included
Design Contingency (1.5%)         262,600
Construction Contingency (5%)         875,400
Total Construction Cost     18,646,000  5,861.68
Other Project Costs       4,307,000  1,353.98
Fittings, Furniture and Equipment Fixed       1,175,216
IT & Communications & Audiovisual Equipment Fixed         446,129
Consultant Fees Fixed       1,550,000
Authority Charges, Headwork Fees, etc. Fixed           60,000
Agency Management Support/Administration Fixed         138,456
DH Management Support/Administration Fixed         138,456
Allowance for Sewer Diversion Works Fixed         116,000
Original Land Purchase Fixed         249,990
Additional Land Purchase Fixed           25,000
Demolition of Old Hospital Fixed         280,000
Initial Planning and Business Case Cost Fixed         127,887
Total Current Project Cost (as at Nov 2012)     22,953,000  7,215.66
Escalation (On Total Construction Cost)         200,000       62.87
Total Project End Cost (excluding Goods and Services Tax)     23,153,000  7,278.53

Extract of detailed item-wise cost breakdown for Substructure 

No. Description Quantity Unit Rate Total
01 Substructure
Ground Slab
1.1 100 thick concrete slab. SL82 mesh top, 30mm cover on 0.2mm moisture barrier on 50mm compacted sand bed 3,330 m2        155      516,150
1.2 Extra over for 150 thick ground slab 67 m2 55         3,685
1.3 Termite Barrier 700 m          22         15,400
1.4 Allow for setdowns to wet area 259 m2         60         15,540
Pad Footings
1.5 Pad Footing 300 x 500 X 1600D (PF1) 2 m3      600           1,200
1.6 Pad Footing 1200 x 1200 X 600D (PF2) 4 m3      600           2,400
1.7 Pad Footing 900 x 900 X 600D (PF3) 8 m3      600           4,800
1.8 Pad Footing 450 dia X 600D (PF4) 3 m3      600           1,800
Strip Footing
1.9 Strip footing 500 x 500D [SF500] 2 m3       700           1,400
1.10 Strip Footing 500 D [SFA, SFB] 8 m3       700           5,600
1.11 Strip footing 300 x 500 [SF300] 2 m3       700           1,400
Edge Beams/Internal Beams
1.12 Edge Beam 300W x 500D (EB300) 110 m3       700         77,000
1.13 Internal Beam 300W x 500D (IB300) 180 m3       700       126,000
Sundries
1.14 Miscellaneous connections – 5%         38,619
1.15 Allowance for 500mm high precast perimeter upstand beam along external walls 150 m2       100         15,000
Total       825,994

Reconciliation to Previous Cost Plan

Description Total $
Current Cost Plan (Cost plan C2) 23,153,000
Previous Cost Plan (Cost plan C1) 23,202,000
The decrease from the previous cost plan 49,000

There were value management exercises carried out resulting in savings from the previous cost plan C1.

Budget Reconciliation 

Description Total $
Total Approved Budget 23,152,958
Current estimated total end cost (as per Cost plan C2) 23,153,000
Shortfall to current funding 41.77

Learnings from sample Cost plan C of the hospital project

  • Interim cost plans are required if the estimated project cost exceeds the approved budget. This usually happens between Stages C and D because in Stage D, the tender document cost plan will be prepared with finalised details.
  • Design contingency allowance was initially reduced to 3% from Stage B, and further into 1.5% in the cost plan C2 as the design has been further developed now that more detailed information is available. Hence, the design risk is now low and the design contingency allowance has been reduced.

Cost plan D

This is the Documentation Stage and the Tender Document Cost Plan is prepared in this stage marking the final stage of the cost planning process.

Basis of measurement of works and pricing

  • Trade-wise costing is done in this stage.
  • Net Construction Cost has been calculated with more detailed costing of work items with current rates at the time. Therefore, escalation allowance is not separately presented and captured within the construction cost.
  • Preliminaries are now calculated in detail with current rates instead of allocating a percentage, and included in the Net Construction Cost.

Special Provisions

  • Design contingency allowance is now 0% because the design is finalised at this stage.
  • Contract contingency allowance remains through to the construction stage.

Date of Cost plan D: 28 February 2013

GFA: 3,181 m

Element Group Cost per GFA ($/m2) Total
Net Construction Cost 5,637 17,932,400
Special Provisions
Design Contingency (0%) 0
Construction Contingency (5%) 896,620
Total Current Construction Cost 5,919 18,829,020
Escalation Included
Total Estimated Current Construction Cost (TCC) 5,919 18,829,020
Other Project Costs (Fixed)
Furniture & Equipment 1,155,216
IT & Communications & Audiovisual Equipment 446,129
Consultant Fees 1,557,000
Authority Charges, Headwork Fees, etc. 90,000
Agency Management Support/Administration 138,456
DH Management Support/Administration 138,456
Allowance for Sewer Diversion Works 116,000
Original Land Purchase 249,990
Additional Land Purchase 25,000
Demolition of Old Hospital 280,000
Initial Planning and Business Case Cost 127,887
Total Project Cost – Current (at Feb 2013) 7,279 23,153,154
Total Project End Cost (excluding GST) (Rounded) 7,279 23,153,000

7.2 Cost planning process in the New Zealand context

The New Zealand Construction Industry Council (NZCIC) Design Guidelines provide the stages in a construction project and the Elemental Analysis of Costs of Building Projects (NZIQS, 2017) is used for cost management exercises, following its elemental breakdown, definitions and measurement rules. This section provides insights into the cost planning process of construction projects in New Zealand.

7.2.1 Project establishment stage

At this stage, the project will be started and established. The client or the consultants will start collecting preliminary information regarding the site, time frame, budget and stakeholders. Client’s brief information will be created at this stage, which should help manage the rest of the project stages. Factors that impact the consultant’s scope and program like the procurement process will be established at this stage.

Costing

No estimate will be prepared at this stage. Only the client’s budget restrictions will be identified.

7.2.2 Concept design stage

At this stage, different design concepts are explored to check if the client’s brief is achievable. In this sense, the site is checked to see if the project can be developed there and the concept estimate is prepared to check the feasibility of the project. To go forward from design to resource consent, the required consultants are engaged in this process. An outline of the legal constraints and compliance is also accumulated. When the client approves the concept design, program and initial estimate, the next stage can begin.

In some projects, a single stage will cover project establishment and concept design.

Cost

  • Concept cost estimates will be prepared for each concept design to check the project’s feasibility.

Costing process

  • Cost planners typically use the functional area method or functional unit method (see Chapter 3) to estimate the project cost.
  • Historical cost data will be used for costing and then adjusted based on the location, building type, price and date (see Chapter 4).

Industry insights

  • Similar to that of the Australian context, the functional area method is preferred in this stage.
  • Historical data from comparative past projects, QV Cost Builder database and market insight updates from Rider Levett Bucknall (RLB) are used as data sources to develop the unit rates. Some companies maintain their own database for this purpose (see Chapter 4).

7.2.3 Preliminary design stage

The concept design was further developed at this stage into the preliminary design. The preliminary design would include a scale, spatial sizes, cross-section drawings, elevation drawings, major structural elements zones and plant rooms. This includes selecting major elements such as building material, structure type and mechanical process. These selections and designs should be compatible with governmental regulations, resource consent and building consent requirements. Specialised consultants will be selected and hired at this stage to develop Resource Consent.

Resource Consent involves obtaining approval from the local council for activities that have an impact on the environment (Ministry for the Environment, 2021).

Based on the updated design and details, the project program and estimate will be updated. At this stage, preliminary estimates are developed to check project feasibility. At the end of this stage, Resource Consent might be applied.

Cost

  • Preliminary cost estimates will be prepared for each concept design to check the project’s feasibility.

Costing process

  • Cost estimators typically use the Elemental Analysis of Costs of Building Projects (NZIQS, 2017) to estimate the project cost. Based on the available details, QS practitioners will decide detailed depth of the estimation process.
  • Historical data are used for elemental costs and should be adjusted based on the location, building type, price, date and construction element type variations.

Industry insights

  • In addition to published data sources, instance quotations from builders are sometimes used as data sources to develop the unit rates. This depends on access to such quotations in the network as contractors/builders sometimes are not willing to provide quotations for these estimates.

7.2.4 Developed design stage

A developed design will be completed at this stage so the client and relevant stakeholders can approve the aesthetics, functionality and cost of the project. The design should clearly define and coordinate major building elements and gross building areas. The scope of all building elements is finalised so that there are only a few missing details. Design documentation with scales, levels, and dimensions will be produced. All parties must work together to complete this stage.

In some projects, this stage is combined with the preliminary design stage so that there will be one estimate developed.

Cost

  • An elemental cost plan is developed.

Costing process

  • Similar to the preliminary stage, the Elemental Analysis of Costs of Building Projects (NZIQS) can be used to estimate the project cost or previous estimates are updated at this stage.

7.2.5 Detailed design stage

At this stage, a detailed design will be developed to have clear and defined quality and quantity of all building systems, elements and materials. Design professionals from all disciplines work together and coordinate to develop a detailed design which should include drawings, specifications, schedules and performance requirements. These details designs will be used to apply for building consent which should include tender document details. Cost planners develop a tender estimate to evaluate the contractor’s tender submissions which might be a Schedule of Quantities.

Cost

  • Preparation of tender document.
  • Consultant’s Schedule of Quantities for tender evaluation is developed based on detailed design.

Costing process for tender document preparation

  • The Elemental Analysis of Costs of Building Projects (NZIQS, 2017) or ANZSMM (AIQS et al., 2022) is used to develop the cost estimate. Specific documents used depend upon the consultant’s and client’s requirements.
  • The consultant will develop their own BOQ or SOQ to evaluate the tender document.
  • If the ANZSMM is used, NZIQS has developed a sample BOQ/SOQ which might be used by QS to develop the estimate and the BOQ/SOQ can be included in the tender document.

7.2.6 Procurement stage

In this stage, the cost planning process is concluded, and the final contract price is agreed with the selected builder.

 

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Building Cost Planning: Best Practices and Insights Copyright © 2023 by Thilini Jayawickrama, Ruchini Jayasinghe, Ravindu Kahandawa, Rameez Rameezdeen, Don Leelarathne and Inoka Withana Gamage is licensed under a Creative Commons Attribution-NonCommercial 4.0 International License, except where otherwise noted.

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